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The essentiality of metal stamping using punching parts is to start the project with high-quality material designs ensuring the best results at low costs. Metal stamping design involves the inclusion of punching parts in the stamping process.

The process is therefore the most famous method of production material and parts. It is a cost-effective, efficient, reliable, and accurate method. Metal stamping is a global model of producing materials. For optimum performance of metal stamping, it is imperative to start with a highly efficient and best product design.

This eventually will ensure the high quality, better turnaround with considerably low cost. Therefore, it is imperative to consider essential factors to decide while designing the different parts of the metal stamp. The metal stamping using CNC is a highly complex method of production. The process consequently involves following the tactics as blanking, bending, etc.

[caption id="attachment_1877" align="aligncenter" width="763"]punching parts in stamping High precision CNC sheet metal stamping and punching machinery.[/caption]

What is Metal Stamping?

The metal stamping process involves a different variety of operations using punching parts in stamping. These operations hence involve a variety of parts. This, however, is very critical and difficult to analyze which operation involves a specific part in the design phase. The design phase of parts involves many steps for the completion of one material. Variety of punching operations include:

Blanking

This first punching part in stamping involves the fabricating process using blanking. This method involves the removal of the metal workpiece from its primary source. The source of this workpiece could be any material. It may include iron, wood, metals, foam, plastic, etc.

The primary sheet here is the raw material that the manufacturer uses for material production. This blanking part is essential as it helps in separating the workpiece from the initial blank. Metal punching thus allows the removal of the workpiece from a variety of materials.

Piercing

In the metal stamping process, the role of punching parts in stamping also involves the shearing process. In this process, a punch and die play its integral role in creating punch and hole in the sheet. Here is the machinery or parts involved in this step is the same as for blanking.

However, the piece of the metal that requires punching is different from the blank. Therefore, the punching process is also a piercing process.

Bending

Bending involves the bending of the material. In the process, the metal withstands its length and thickness during the bending phase. We can measure its withstanding ability by calculating the length and thickness of the material before and after bending. The process eventually involves changing the shapes of the workpiece. Bending involves deforming the shapes of the material.

Forming

Forming is also called U-section. It is a process similar to bending. This process offers an economical bending process of many profiles as channel sections with multiple bends. The process, however, makes sure to retain the thickness of the material.

Drawing

This part is punching parts in stamping involves drawing of the blank sheet. This method involves the creation of the material by punching the metal sheet into the die. The process however is not similar to stretch-forming. In this process, there are two stages including cupping and drawing.

Turret Press Punching in punching parts in stamping

For punching parts in stamping, the famous punching tool is the CNC Turret press punch. This one tool involves around 60 sub-tools in it. The turret press enables any metal to the position to be using these sub-tools. Generally, a typical turret press punch is capable of holding and pressing any metal with a capacity of around 30 tons.

Similarly, the tool exerts this pressure perfectly on the areas of approx. 50 square inches. Hence the process involves punching the metal from both the up and downside. Therefore, the machines comprise two tools. One above the sheet and the other below it.

With this alignment in position, it is now a mandatory practice for turrets and parts to be in synchronization. Thus, a simple shape that forms using a single set of parts. On the contrary, for complex shapes, the manufacturer cuts the metal sheet using a variety of simple shapes.

Furthermore, during the processing, the sheet moves back and forth and henceforth the turret hits the sheet on the prescribed location. The hitting speed of the turret sets according to the requirement. Normally, the speed of the turret lies between 80 to 300 hits during a minute of the pan,

Advantages of Using a Turret press Part

One of the major benefits of using the turret punching part is getting speed production during metal stamping. The speed thereby allows the fast production of quality parts. This is because there are a variety of standard punches that the machine uses in making varied shapes.

This thus helps customers and manufacturers in achieving a decent quantity of parts at a reasonable price. The major cost therefore in this process directly relates to the programming time. The time when the manufacturer links or sets up the machine running and standby time. Once the programming sets out adequately, thence the production goes by set it and forget its formula.

The second major advantage of using turret punching parts in stamping is the flexibility of design during configuration. This also includes different size features in production. This means that new machines are more capable of producing flexible parts.

Production of large parts with complex features thereby becomes a reality in metal stamping. The formula is even more effective when used in the custom machine building phase. It also encompasses during enclosure as well as for producing the low quantity of parts.

The disadvantage of using the Turret Punching part

As universal, like any other method or process, the Turret CNC punching part also comes with a disadvantage. In using Turret during metal stamping, it is hence a compulsion for a manufacturer to know that it involves dimensional accuracy.

The range of the dimensional accuracy is +/-.10. Similarly, there are other disadvantages. This includes the appearance of burrs on the surface of the metal sheet. By this, the sheet appears not exactly flat as desired. The burrs marks become even more prominent when they involve the process of nibbling.

Nevertheless, other methods help in the reduction of burrs. This involves the process of barrel tumbling. But this tumbling is only possible in small parts. Nonetheless for this process, the manufacturer must focus on distancing holes and punches away from the edges.

Application of punching parts in stamping

Metal stamping using punching parts becomes a versatile method of producing metal parts. This thus makes the process to encompass many industries as its application. The process is most common in producing material for 3D product designs.

Similarly, tamping technology is famous for cutting metals and stamping for electric appliances. Here the manufacturer uses the stamping sheet for labeling as casing. Many other industries as automotive, jewelry, aerospace engineering, medical, etc., and many more. Its application is so wide that it includes both small- and large-scale industries and manufacturing units. However, the research in metal stamping reveals that punching parts are famous in the automotive industry.

Final thoughts

Hence from the guide, we can infer that metal stamping using punching parts promises significant benefits. The advantages of using this process are immense in range. For manufacturers interested in acquiring the design shape services, the best option for you is to hire services from China. This is because in China the metal stamping reliable and accurate. In there, they use high-quality material and parts for production.

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